Cable Assembly

VCC’s cable assembly and wire harnessing services simplify production, empowering customers to get to market faster.

By offering a holistic, single-vendor solution, VCC significantly simplifies complex production processes and empowers businesses to achieve faster market entry.

Why Choose VCC for Cable Assembly?

VCC provides custom cable assemblies and wire harnesses that meet exacting design specifications. Through collaboration with customers across various industries, our vertically integrated team delivers engineering optimization while maximizing supply chain efficiency. We maintain the highest standards of quality and precision from our North American IPC/WHMA-A-620-certified facility.

Adding Customization & Value

At VCC, we know every project, requirement, and customer is unique, so we offer the expertise of our engineering services from design and prototyping to volume production.

No matter the project, we enhance production efficiencies by providing these value-added services:

Cable crimping: Providing secure and reliable electrical connections.
Cutting: Precise preparation of wires and cables.
Soldering: Creating durable and conductive electrical bonds.
Harnessing: Organizing and protecting wire bundles.
Testing: Verifying performance and compliance with specifications.
Final product assembly: Streamlining the customer's integration process.

VCC’s Cable Assembly & Wire Harnessing Benefits

Maintain Process Control

Using the same vendor for production and cable assembly ensures greater control and transparency from start to finish.

Reduce Manufacturing Costs

Our team of expertly trained engineers and supply chain professionals work hand-in-hand with our customers to optimize designs for cost-saving opportunities. Leveraging our capabilities also minimizes transportation and shipping costs by using the same vendor for two processes.

Streamline Your Supply Chain

Combining the final two steps of production minimizes the number of vendors in your supply chain, simplifying and speeding up the process.

Easily Roll Out Upgrades or Modifications

Crimped connectors allow manufacturers to roll out upgrades or modifications to existing product designs.

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Cable Assembly Process

We take pride in delivering custom assemblies that exceed our customers' rigorous standards as well as our own. VCC’s unwavering commitment to extensive testing and rigorous quality is why our customers trust us time and time again.

Our proven process allows us to produce reliable assemblies and harnesses with precision.

Step 1: Design Review

Our engineers collaborate with customers to understand all required design specifications, including electrical, mechanical, materials, and operating environment. We look for opportunities to optimize the design and make recommendations for cost and performance improvements.

Step 2: First Articles

Once the initial design is established and a drawing has been developed, we process the first article quantity, preparing the cable assembly for testing. Our program management team will work closely with our customers to ensure we stay aligned with their expectations during this phase.

Step 3: Testing and Validation

Before we deliver the first article assembly, our quality assurance team will conduct electrical and mechanical tests, verifying that the cable assembly meets the precise specifications and ensuring a smooth approval process.

Testing and Validation

Step 4: Production

Once we receive final approval from a customer, we move into production. Our team ensures continuous delivery of high-quality cable assemblies or wire harnesses that help our customers remain ahead of the competition.

Flexibility for Upgrades and Modifications

VCC's design philosophy incorporates flexibility that allows manufacturers to readily upgrade or change the design of existing products. This capability is important for product lifecycle management, as it allows customers to extend the life of their products and significantly reduce the costs typically associated with design changes. This capability allows customers to adapt their products to evolving market demands, technological advancements, or regulatory changes without requiring a complete redesign or costly retooling.

Mitigating Supply Chain Risks and Ensuring Scalability

CC's manufacturing capabilities provide precise PCBA and cable assembly services, mitigating supply chain risks and supporting scalability across diverse industries. This means VCC can guarantee a consistent supply of components and support high-volume production, helping customers grow their businesses with assurance to meet demand. They provide continuous delivery of high-quality cable assemblies or wire harnesses to help customers stay competitive.

Contract Manufacturing: Let Us Execute Your Existing Project

Our experienced team is committed to helping clients develop complete solutions in rapid development times, offering flexibility and agile response.

With extensive development skills and expert control over various technologies and integrated processes, such as lean engineering, we are prepared to effectively solve any HMI-related challenge.

It all starts with a review of each customer’s requirements. Contact our experts to discuss contract manufacturing or custom services for your project.

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THE LEADERS IN CABLE ASSEMBLY

Let’s Simplify Your Supply Chain

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