Author Archive

VCC and HST Automotive “Ride” Green

July 14th, 2010 Orlando Diaz No comments

HST Automotive (Horsepower, Speed, and Torque) offers a global brand of high-performance, zero emission electric vehicles. The RIDE state-of-the art, three-wheeled vehicle provides an environmentally conscious means of personal mobility. They can be used for any number of purposes from security and facility maintenance operations to luxury entertainment.

The RIDE is constructed from high quality aluminum and can fold down to 38” for travel and storage; it will even fit inside your SUV. It has front and rear suspension, is 100% electric and travels at 15 mph with optional upgrades allowing speeds of up to 25mph. It can be charged from a standard 110V outlet.

In an ongoing effort to improve the design, HST wanted to implement a viable solution for permitting two different light intensities for the back lights of the vehicle. The LED’s were also required to provide a moisture-sealed lens, have the ability to withstand shock and vibration and be available for expedited shipment to meet development and production schedules. For many suppliers this would be a tall order to fill these special requirements with an off-the-shelf product.

VCC was highly recommended to HST, due our high-quality and versatile products, along with our ingenuity in design and application knowledge. The custom building capabilitiesavailable from VCC allowed us to produce a solution quickly by slightly modifying our standard CNX 460 series LED cable assembly. This type of LED cable assembly can it accommodate a 10mm LED or a Super High Flux LED providing dual intensities for the RIDE backlight application.

Per Jean Jamie, “We were very impressed with Orlando’s ingenuity to provide a quick solution. They were able to provide two different levels of light intensities, and also with its standard features of being moisture-sealed and able to withstand shock & vibration, it was a perfect solution for our dilemma.”

VCC is dedicated to our customers and we take pride in our ability to modify our standard products to ensure a better fit and function for our customer’s requirements. This design knowledge enables us to offer a high-quality product that is better suited for special customer requirements in a very short amount of time.

For quick solutions to your specialized LED and cabling application needs, please contact us today at www.vcclite.com. For more information on the RIDE product visit: http://www.ridevehicles.com/

VCC Panel Lenses Indicating Safe Drilling Conditions

June 21st, 2010 Orlando Diaz No comments

Hougen Manufacturing is a leader in providing the highest quality portable magnetic drills, annular cutters, sheet metal cutters and Ogura/Punch-Pro electro-hydraulic hole punches. Their recent development of the HMD925S portable power drill with Smart technology implemented state-of-the-art features to optimize feed rate for increased tool life and precise, clean hole drilling.  The addition of a swivel base provides much more versatility in placement and alignment.

With the ability to offer a power feed setting to the client, safety becomes an even more critical issue. Installing a clear, bright and reliable indicator for placement and lift detection was an important design requirement. The ability to make this connection in a reliable yet flexible manner was also important. Hougen engineered, selected and implemented VCC panel lens products into their latest development to achieve that goal.

“The Bi-Color CNX “D” connector was selected for easy assembly to the front panel and multi function of a Bi-Color RED / Green LED for their Safety Indicator Light.” said John Haas, from RC Merchant, VCC representative,   “ Thus, providing an Indicator to ensure the power drill is operated in a safe manner.”

VCC’s LED cable assemblies provide extensive time and cost savings over the traditional methods of wiring. With our pre-made assemblies there is no need to solder wires to the LED orheat shrink the insulator. This saves the client time, cost, storage room and testing time. Changes in design or replacement of components down the road are also completed in a more timely and efficient manner.

VCC offers a wide assortment of pre-made cables to meet all your project requirements. We will also engineer and manufacture custom cables. Our entire line of panel lens products is available for your project’s indicating and signal needs. Check out our catalog or contact us today for more information.

For more information about the line of products from Hougen Mfg, visit their website at http://www.hougen.com. Fore more information about the HMD925 Drill, click here.

VCC Helps Scott Health & Safety Navigate a Challenging Indicator Design

May 21st, 2010 Orlando Diaz No comments

For Scott Health & Safety, when it came to developing an indicator on an instrumental detection device used to identify poisonous gases, the solution presented some special LED requirements. Working in Health and Safety, reliability is essential in every product that is manufactured. To increase the reliability and effectiveness of their product, Scott designed an indicator with increased viewing angles. This was accomplished by splitting the light from a single source LED into a dual output light pipe. The increased viewing angle will provide clear indication for the user no matter how the device is held. Another important feature will be the ability of VCC products to create a tight mounting seal. These combined design requirements are being met through a working partnership between VCC and Scott Safety and Health.

“VCC expertise in quick SLA water clear prototyping and high quality production parts is of great interest to us” said Todd M. Haver. “We are working with VCC because of the experience they have in rapid prototyping and helping guide our engineers in a working design.”

“VCC holds many patents in light management and utilized some of these design characteristics in our custom light pipe application”, said Orlando Diaz Sales Specialist.  “With SLAs we are able to provide a working sample for customers to verify the design”

VCC Experts have the knowledge and skills required to assist you in a variety of applications that present special challenges and circumstances. Our many years of combined experience give us a wide range of applicable solutions from which to draw.  Our large inventory allows us to respond rapidly with samples and product assistance from the prototype stage through production. We also enjoy the challenge of working out custom solutions for new developments. Contact us today with your specialized needs.

Click here for more about Scott Health & Safety Products.

VCC Goes to the Movies

April 13th, 2010 Orlando Diaz No comments

MovieStuff, a leader in HD home movie equipment needs, has expanded their line of Reel-to Reel transfer systems. MovieStuff specializes in frame-by-frame scanning to assure transfers are 100% flicker free, crystal clear and razor sharp from corner to corner.

MovieStuff WorkPrinter-HD Telecine

The ScanStream DV8 Sniper-HD, featuring unique PulseGate Technology, was custom designed and fabricated to create super 8 and regular 8mm transfers that offer sharpness and clarity that can only come with frame by frame scanning in high definition.

MovieStuff has selected and implemented the VCC panel lens products into their latest system. The Bi-Color CNX “D” connector was selected for easy assembly to the front panel and multi function of a Bi-Color RED / Green LED. The traditional methods of soldering wires to the LED and then heat shrinking the insulator was time consuming and costly.

“We do lots of panel work and need a quick and affordable solution for mounting LED’s. We’re pleased we found VCC. “ Said Daniel Jircik.

VCC specializes in developing and producing LEDs, connectors and other devices that are not only suitable for a wide variety of applications, but are also easy to install. Our development of alternative connections options support LED leads by providing the stability necessary to eliminate the broken and damaged lead problems. LED push back problems are also resolved through these innovations and result in a more secure assembly.

The CNX “D” connector was perfect for this project as it simplified method of electrically connecting Bi-Color LED’s and required no tools for assembly. The CNX “D” provides a simple, fast press-fit connection to the CLIPLITE lens. The “D” connector enables the pre-assembled wire harness, precluding the need for hard wire directly to the LED. This configuration permits easy replacement of defective LED’s in final assembly and will reduce both time and cost associated with test and field service operations.

Contact VCC today for your specialized application needs.

MovieStuff is the world’s leading supplier of high def and standard def telecine equipment for the small business.

For “Something New Under the Sun” visit MovieStuff at: http://www.moviestuff.tv

VCC Takes to the Skies

March 24th, 2010 Orlando Diaz No comments

Once again VCC has come through with the high quality products necessary to meet the stringent guidelines of a custom application. One of our prized clients, L3 Unmanned Systems, needed a water tight LED/Lens assembly for use in their flightTEK® SMC controller.

L-3 Unmanned Systems(L-3 US) provides engineering, designing, manufacturing, integrating and supporting of Unmanned Aircraft Systems (UAS), and has a history of delivering proven products, systems and services for a variety of customers and applications.

To provide a smaller, more integrated flight control system, their specifications required an LED Lens or LitepipeTM which would provide a moisture-seal, resist shock and vibration, and provide ease of installment for this LED indicator application.

VCC was able to offer a standard, off-the-shelf product to meet their needs. Our LCS 032 CTP, an LED Lens and LitepipeTM assembly, met all the required specifications. After reviewing and testing the LCS 032 CTP, Michael Stephens from L-3 responded,”We have chosen to design-in your product due to its moisture barrier provided by the o-ring, having no leaks, and very easy to install.”

The LCS series is a threaded, moisture-sealed LitepipeTM assembly that requires no special tools, just for the retaining ring to be “hand tightened”.  Its CMS 442 lens meets IP67/Nema 6P requirements; providing a seal against water, ice, shock/vibration up to 6g at 2000Hz, Solar & UV exposure.  The attached LitepipeTM captures the LED light and transmits it up, illuminating the lens thru the front panel. The characteristics of this LitepipeTM made it the perfect match for this and any application that will be exposed to the elements or requires a protective seal.

This smaller, more itegrated solution developed by L3 Unmanned Systems uses proven, state-of-the-art UAS guidance, navigation and control software and is now available as a stock product.

For more information about L-3US:http://www.l-3com.com/UAS/

Additional information on the new, innovative flight control solution can be found here.

VCC Creates a Visual Communication Solution for Talk-A-Phone

February 19th, 2010 Orlando Diaz No comments

new talk a phone product using VCC LEDsTalk-A-Phone, a Chicago-based communications manufacturer was in need of a set of LED indicators for its series of VoIP emergency phones. The indicators needed to be outdoor-rated, due to the phone systems being installed in settings such as parking facilities, college campuses, medical centers, and industrial parks.

VCC’s solution included our CNX C Series connector (5mm LEDs) and a CMS 322 RTP lens. The CNX C Series requires no tools for assembly while providing a simple, fast press-fit connection to the panel lens. The CMS 322 RTP low-profile panel lens is designed to provide a means of protecting equipment from both drip or splash conditions. It meets IP 56/NEMA 4 requirements; providing a highly effective seal against water and dust. Additionally, the aforementioned low-profile design minimizes the potential problem of snagging, interference, closeup of talk a phone with large LED buttonsor other physical damage that might result from outside agencies such as clothing, jewelry, tools, etc.

Additional information about Talk-A-Phone and its products can be found at www.talkaphone.com.